9.40. YetiDriver

Driver module for the YETI hardware v1.0

9.40.1. Additional documentation

The module YetiDriver is a board support driver for Pionix Yeti Power Board.

9.40.1.1. Communication between the Yeti microcontroller and this driver module

The hardware connection between Yeti and Yak (the board running EVerest and this module) is 3.3V TTL UART plus 2 GPIOs (one to reset the microcontroller from Linux and one to wakeup Linux from the microcontroller, which is currrently unused).

The default configuration is 115200 bps 8N1.

9.40.1.2. Protocol

EVerest can send commands to Yeti and Yeti publishes data and events back to EVerest. The packets are defined with protobuf to serialize the C structs into a binary representation that is transferred over the serial wire in a stream:

https://developers.google.com/protocol-buffers

To be able to split the stream back into packets all data is encoded using COBS before it is transmitted on the UART:

https://en.wikipedia.org/wiki/Consistent_Overhead_Byte_Stuffing

9.40.1.2.1. COBS

COBS is implemented in yeti_comms/evSerial.cpp. Whenever a new packet was extracted from the stream handlePacket() is called to decode protobuf and generate the corresponding signals. Other parts of the module subscribe to these signals to handle the incoming packets.

For TX linkWrite encodes the packet with COBS and outputs it to the UART.

9.40.1.2.2. Protobuf

The actual packet definitions are located under yeti_comms/protobuf.

hi2lo.proto contains all messages that can be sent from EVerest to Yeti while lo2hi.proto defines all messages that Yeti sends to EVerest.

Refer to these files for an up to date definition as they may change frequently.

To generate the C code nanopb is used:

nanopb_generator -I . -D . *.proto

The output should also be manually copied to Yeti Firmware to ensure the same definition is used on both sides when making changes.

9.40.1.2.3. EVerest to Yeti

The most important commands that EVerest sends to Yeti are the following:

SetControlMode(mode): Yeti firmware can operate in different modes:

Mode NONE = 0: In this mode Yeti does not allow control over UART. It will still send telemetry data. Yeti operates as a standalone non-smart AC charger and EVerest does not need to be running.

HIGH = 1: In this mode high level control is possible. Yeti operates as a standalone AC charger and EVerest does not need to be running, but it does allow certain control such as setMaxCurrent from EVerest. This mode is not documented here as it is not used by EVerest anymore.

LOW = 2: In this mode Yeti allows low level control. Yeti does not act as a standalone charger, it needs to be controlled by EVerest. It does however still run the very basic state machine to follow the car’s states A-F and switches relais on and off accordingly. This ensures that basic electrical safety remains within the microcontroller and not within EVerest. It generates more human readable events from state A-F transitions.

PWM is directly controlled from EVerest in this mode.

9.40.1.2.3.1. Low control mode:

The following commands describe the Low level control mode only:

AllowPowerOn(bool): Inform yeti that it is allowed to switch on the power relais/contactors to the car on (true) or must switch off now (false). The final decision remains with Yeti in case of power on, it should only power on after all other requirements are met (such as RCD current is below limit, car is in CP state B etc). On power off Yeti must switch off immediately.

SetPWM(mode, duty_cycle): mode 0: OFF (+12V), 1: ON (PWM with duty_cycle),

2: F (-12V). Yeti sets the PWM immediately.

9.40.1.2.3.2. Other commands for all modes:

FirmwareUpdate(bool): Send true to reboot Yeti into ROM boot loader. After that stm32flash tool can be used to flash any firmware binary to it. Note that this is a dev kit and for a real product this needs to be implemented differently.

KeepAliveHi: Send this packet to Yeti at 1Hz. If no heartbeat is received for a longer amount of time Yeti may fall back to control mode NONE to act as a stand alone emergency backup charger or go into failure mode (can be modified in the firmware).

SetThreePhases: true: switches to 3ph on next switch on, else single phase. Only works on hardware configurations with dual relais. Does not switch while charging session is running, Yeti firmware will delay the change to the next charging session.

EnableRCD: enable or disable the onboard RCD. Some cars generate quite high residual current spikes and may not charge properly if RCD is enabled.

Enable: Enable CP output

Disable: Disable CP output (goes to floating/high impedance)

Reset: Reset yeti firmware

Replug: Initiate special virtual replug sequence without starting a new charging session.

SwitchThreePhasesWhileCharging: Change between 1 and 3 phases while charging. This is currently not implemented in yeti firmware and will need special precautions because some cars may be destroyed by switching from one phase to three phase while charging is running (E.g. Zoe 1)

ForceUnlock: Force unlock motor lock now regardless of state.

9.40.1.2.4. Yeti to EVerest

The following messages are relevant for LOW control mode:

Event: This is the most important message from Yeti. It will send an event on CP transitions:

  • CAR_PLUGGED_IN: CP State A -> B

  • CAR_REQUESTED_POWER: CP State B->C or B->D

  • POWER_ON: Relais switched on succesfully (i.e. after mirror contact check)

  • POWER_OFF: Relais switched off succesfully

  • CAR_REQUESTED_STOP_POWER: CP State C/D -> any other state

  • CAR_UNPLUGGED: any other state -> A

  • ERROR_E: any other state -> E

  • ERROR_DF: Car diode failure detected

  • ERROR_RELAIS: Relais error (mirror contact check failed)

  • ERROR_RCD:: RCD over current event

  • ERROR_VENTILATION_NOT_AVAILABLE: Car requested D but no ventilation available

  • ERROR_OVER_CURRENT: Yeti detected quick over current on AC lines

  • ENTER_BCD: any other state -> B/C/D. Used to start SLAC

  • LEAVE_BCD: B/C/D -> any other state. Stops SLAC.

  • PERMANENT_FAULT: Permanent fault that cannot be cleared by unplugging car

  • EVSE_REPLUG_STARTED: Replugging sequence started

  • EVSE_REPLUG_FINISHED: Replugging sequence completed

PowerMeter: Contains all data from the power measurement, sent at roughly 1Hz

KeepAliveLo: Yeti sends this at 1Hz to keep up connection.

ResetDone: Sent once on boot of yeti firmware.

9.40.2. Module Configuration

serial_port:string
default: /dev/ttyUSB0
Serial port the Yeti hardware is connected to
baud_rate:integer
default: 115200
Serial baud rate to use when communicating with Yeti hardware
control_mode:string
default: low
none, high or low
enum: none, high, low
reset_gpio:integer
default: -1
Reset GPIO number to use to HW reset Yeti. If set <0 it is disabled.
caps_min_current_A:integer
default: -1
Minimal current on AC side. For AC this is typically 6, but for HLC this can be less. -1 means use limit reported by HW.

9.40.3. Provides

powermeter:powermeter
provides the Yeti Internal Power Meter
board_support:board_support_AC
provides the board support Interface to low level control control pilot, relais, rcd, motor lock
yeti_extras:yeti_extras
extra functionality special for Yeti
yeti_simulation_control:yeti_simulation_control
Interface for the Yeti HIL simulator

9.40.4. Metadata

9.40.4.1. Authors

Cornelius Claussen
Kai-Uwe Hermann
Thilo Molitor
Anton Wöllert

9.40.4.2. License